Nice to meet you!!!
I'm Alex Mularski
Product Design Engineer
I’m driven by a genuine interest in designing products that are both technically sound and practically useful. I enjoy working across a variety of diffrent types of products. With 5+ years of experiencedeveloping consumer and medical products from concept through mass production I have found a passion for product design. In my years I have proven my ability to 1lead multiple design workstreams simultaneously, collaborate with global manufacturing partners, and deliver cost-effective, test-ready designs in fast-paced environments. Strong background in injection-molded components, prototyping, DFM/DFA/FAI, and cross-functional product development.
I studied mechanical engineering at Wentworth Institute of Technology, where I developed a strong foundation in mechanical engineering, and applied problem-solving skills. In pursuit of my degree I developed a stronger work ethic which has allowed me to be flexible when balancing multiple projects. Through my collaborative efforts in my academic and professional career I have gained a strong ability to communicate technical information and thrive in a team-based settings.
My goal is to continue growing as an engineer by working on a diverse variety of products . I wish to show growth in technical excellence, product impact, cross-functional leadership, and strategic thinking. I wish to continue working across a variety of CAD softwares like SolidWorks, Nx and Creo expanding my knowledge in advanced surfacing and modeling.
Product Development Engineer
May 2024 - Current
Revelyst
At Revelyst, I lead the end-to-end development of multiple consumer products simultaneously across premium outdoor and protective equipment brands including Fox Racing, Bell Helmets, Giro, and CamelBak . My role spans concept generation through tooling, validation testing,and production release , requiring close coordination with cross-functional internal teams and overseas manufacturing partners to ensure product quality, manufacturability, and on-time delivery. I manage design reviews, tooling development, and production readiness while developing testing roadmaps to verify compliance with industry standards including CE, CPSC, NTA, and ASTM. In addition to program execution, I design and fabricate injection-molded prototype tooling to accelerate design iterations and build technical documentation systems that help streamline future product development efforts.
Product Design Engineer
October 2021 – May 2024
Shark Ninja
At SharkNinja, I designed and delivered multiple high-volume consumer electronic products in a fast-paced product development environment, taking ownership of key mechanical design workstreams from early concept through production release. I collaborated closely with industrial design, electrical engineering, quality teams, and overseas manufacturing partners to develop innovative solutions within constraints of cost, performance, manufacturability, and user experience. My responsibilities included creating engineering documentation such as tolerance analyses, product specifications, and cost breakdowns , while driving design optimization initiatives that reduced part costs without compromising functionality or quality. I developed and executed Design of Experiments (DOEs) to validate engineering decisions, built and tested functional prototypes using 3D printing and machine shop tools, and partnered with intellectual property counsel to support patent preparation and filing, contributing to the protection of new product innovations.
The goal for this project was to achieve the same preformace as our wall powered blenders. I helped achieve this goal by itterating on the vessel's shape and design, researching small DC motors and the power they generate, and developing a program that works for all recipies. This worked helped us achieve a particle breakdown better than competitors and equvelant too our wall power units allowing for a smooth and tasty product!
The goal for this project was to achieve the same preformace as many commercial units for an afforable price to the user. I helped achieve this goal by itterating on the vessel and dasher shapes and designs, designing a gearbox for optimal dasher speed, and developing a program that works for all recipies. This work helped us achieve a product that would deliver a movie theater experience all in the comfort of your own home!
View my patentsfor this project!
The goal for this project was to look outside the box and think of a concept that would introduce new technology into the blender market! We came up with Blendsence™ a nueral net that reads the wattage pulled by the motor and then determines what program to run. My main task was gathering clean well organized data for our software team to create their nueral net. I then tested the program functions ensuring it operated as intended.
When our quality team identified a recurring customer issue involving melting tabs on our interlocking cups, I led the root-cause analysis to understand the failure mechanism. Initial testing showed the cups were failing after 100–150 cycles, and I determined that motor vibrations were being transmitted directly into the cup tabs after collecting data in an anechoic chamber determined the motor frequency matched the cups resonat frequency causing the melting tabs.
My first project coming into SharkNinja! During this project I learned many concepts of mass manufacturing for consumer electronics. Mainly injection molding for plastics. Working with my manager I designed many aspects of this product ranging from the button layout to the blade design.